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Development Trends of Hydraulic Hose Crimping Machines

Views: 0     Author: Site Editor     Publish Time: 2025-06-17      Origin: Site

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Development Trends of Hydraulic Hose Crimping Machines

1. In-depth Penetration of Intelligent and Automated Technologies

CNC Systems and Popularization of AI Visual Inspection

Driven by the support of "Made in China 2025" for high-end equipment manufacturing, the penetration rate of AI visual inspection systems has rapidly increased from 17% in 2022 to 41% in 2024. By integrating visual recognition technology, equipment can automatically identify hose diameters and joint types, and match optimal crimping parameters, significantly reducing human errors. For example, the crimping machine developed by Shanghai Xinsong Robot uses a turntable component to synchronously drive multiple crimping tools, achieving action consistency through PLC control, with precision improved to within ±0.05mm.

IoT and Remote Operation & Maintenance Upgrades

The market size of intelligent crimping machines with IoT functions is expected to grow at an average annual rate of 21.3%, forming a niche market exceeding 3 billion yuan by 2028. Equipped with built-in sensors, the equipment collects real-time data on pressure, temperature, etc., and realizes remote monitoring, fault early warning, and software upgrades through cloud platforms. For instance, a patented technology transmits crimping parameters to a cloud server via a data acquisition module, allowing users to view equipment status in real time through mobile phones or PCs, increasing fault troubleshooting efficiency by over 40%.

Modular and Flexible Design

The popularity of modular design concepts has exceeded 65%, shortening equipment model changeover time by 40%. For example, Kangmai brand pipe crimping machines are standard-equipped with quick-change mold cabinets, supporting mold replacement within 1 minute and adapting to various pipe diameters from φ6 to φ51mm. The shipment volume of multi-station integrated crimping machines increased by 83% year-on-year in 2023, capable of processing multiple hose joints simultaneously to meet assembly line production needs.

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2. Green Manufacturing and Energy Efficiency Upgrades

Widespread Application of Energy-saving Technologies

Stringent environmental regulations drive equipment energy efficiency upgrades. The "Key Industries Clean Production Transformation Plan" implemented in 2025 requires a 18% reduction in energy consumption per unit output value compared to 2020, prompting enterprises to accelerate the promotion of servo motor drive technology. New equipment adopts a dual hydraulic circuit design with quick oil discharge valves, reducing energy consumption by 28% and controlling noise below 65 decibels.

Material and Process Innovations

The application of green materials is accelerating. The localization rate of special materials such as hydrogenated nitrile rubber and fluororubber has exceeded 50%, reducing dependence on imports while enhancing hose corrosion resistance. Cold crimping technology gradually replaces traditional hot pressing, reducing energy consumption and harmful gas emissions. For example, a patented technology precisely controls crimping volume through a displacement sensor to avoid material waste caused by over-crimping.

3. Adaptation to High-precision and High-end Manufacturing

Expansion into Aerospace and Deep-sea Equipment Fields

Crimping machines are extending from traditional fields like construction machinery and automobiles to high-end manufacturing. For example, crimping machines for aircraft fuel tank refueling hoses achieve a crimping dimension error ≤0.01mm through the linkage of displacement sensors and PLC, meeting aviation-grade sealing requirements. The R&D investment proportion in special alloy material processing equipment has increased from 5% in 2020 to 12% in 2023 to address the crimping needs of high-pressure hoses for deep-sea equipment.

New Energy Vehicle Drive Technology Upgrades

The rising penetration rate of new energy vehicles has driven a surge in demand for high-pressure pipeline crimping. The procurement volume of high-pressure oil pipe crimping equipment for new energy vehicles increased by 182% year-on-year in 2022. Equipment must meet the sealing requirements of 800V high-voltage platforms for electric vehicles. For instance, a fully automatic crimping machine precisely controls cylinder pressure through a servo proportional valve, with a crimping force reaching 1,700KN, suitable for crimping 4-layer steel wire hydraulic pipes.

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4. Domestic Substitution and Global Competition

Enhancement of Local Brand Market Share

Domestic crimping machines dominate the mid-to-low-end market with cost-performance advantages. The localization rate of core components has increased from 54% in 2018 to 78% in 2023. For example, local enterprises like Handan Kangmai Hydraulics launch economical models, priced 30%-50% lower than imported equipment, while providing localized after-sales services.

Structural Growth in International Markets

After the entry into force of the RCEP Agreement, the import tariff on equipment in the Southeast Asian market decreased by an average of 7.8 percentage points. The export volume of China's hose crimping machines increased by 31.4% year-on-year in 2023, with the export proportion to ASEAN countries rising to 28.7%. Domestic manufacturers have entered the European market through CE certification (e.g., a certain model with a protection level of IP56), accelerating the localization process of high-end servo systems.

5. Innovation in After-sales Service Models

Popularization of Full Life Cycle Services

Leading enterprises provide value-added services such as remote operation & maintenance and preventive maintenance by building equipment cloud platforms. It is expected that the proportion of remote operation & maintenance revenue in total revenue will reach 18% by 2028. For example, a crimping machine with a built-in fault diagnosis module can automatically generate maintenance work orders and push them to service providers, shortening the response time to within 2 hours.

Deepening of Customized Solutions

The proportion of customized equipment continues to increase for different industry needs. For example, crimping machines for wind power maintenance need to adapt to a short renewal cycle of 3.5 years, while equipment for the furniture industry needs to support flexible crimping of thin-walled steel pipes. The customized business proportion of leading enterprises has reached 37% in 2023, becoming a core advantage in differentiated competition.

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6. Risks and Challenges

Technical Substitution Pressure

The substitution rate of laser welding technology for traditional crimping processes has reached 6%, and it is expected to rise to 12% by 2030, mainly affecting the low-pressure pipeline market. Enterprises need to consolidate their advantages by improving the crimping reliability in high-pressure scenarios.

Talent and R&D Bottlenecks

Although the proportion of R&D personnel with mechatronics technical backgrounds has increased from 35% to 58%, the gap in high-end talent still exists, restricting intelligent technology breakthroughs. The industry needs to strengthen school-enterprise cooperation to cultivate composite talents through targeted training.

Conclusion

Hydraulic hose crimping machines are undergoing a transformation from "functional equipment" to "intelligent systems," driven by technological upgrades and application scenario expansion. Enterprises should seize policy dividends, focus on intelligence, greenization, and high-precision directions, and build competitive barriers through global layout and service model innovation. In the next five years, intelligent equipment with IoT functions, supporting equipment for new energy vehicles, and special models for high-end manufacturing will become the core growth areas. The industry concentration CR10 index is expected to rise to 78.5%, and small and medium-sized manufacturers need to accelerate digital transformation to cope with market integration.


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Handanshi Kangmai Hydraulic Equipment Co., Ltd. is located in the east of Wangzhuang,on the Hanlin expressway. Our main products have 9 series and 50 types which contains hose crimping machine, hose cutting machine,hose skiving machine...

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