TECHNICAL DATA |
MAX HYDRAULIC HOSE 1/8-2” |
MAX OPENING WITHOUT DIES 123mm |
MAX DIE OPENING 28mm |
VOLTAGE & MOTOR 380V/3Kw |
CYCLE TIME 9.4mm/s |
CONTROL NC |
FOOT PEDAL included |
NOISE LEVEL ≤75dB |
SYSTEMATIC PRESSURE 20Mpa |
DIE SETS 2 sets |
MACHINE WEIGHT 265KG |
DIMENSIONS 760*580*1300( mm) |
Features and Advantages of the New Computer-Controlled Air Spring Crimping Machine
Based on the "new computer-controlled model with higher precision" and a series of core features, this air spring crimping machine demonstrates significant advantages specifically designed for efficient and accurate assembly. Its key characteristics are as follows:
1. New Computer Control System, Significantly Enhanced Precision
Equipped with a next-generation computer control system, it precisely regulates pressure, stroke, and speed parameters during the crimping process through digital programming. Compared to traditional models, the crimping dimension error can be controlled within ±0.05mm, perfectly meeting the strict sealing performance requirements of air springs. Whether for assembling airbags and metal interfaces of different specifications or handling complex curved surface crimping needs, standardized operations can be achieved through preset programs, greatly reducing manual debugging errors and ensuring consistency across all products.
2. Double-Acting Single-Cone Cylinder Design, Efficient and Smooth
Adopting a double-acting single-cone cylinder drive structure, it offers the core advantages of "bidirectional force application and rapid response":
Stable and fast operation: The cylinder runs without jamming or impact, ensuring smooth and continuous crimping actions. The single-cycle crimping time is reduced by over 20% compared to traditional oil cylinders, significantly improving production efficiency per unit time.
Balanced power output: The single-cone cylinder design distributes crimping force evenly around the circumference, avoiding airbag damage or interface deformation caused by excessive local force. It also reduces energy loss in the hydraulic system, resulting in better energy efficiency.
3. No Axial Displacement, Convenient and Efficient Operation
The equipment completely eliminates axial displacement during operation, bringing two core values:
Stronger stability: During crimping, the workpiece is only stressed radially and can maintain precise positioning without additional fixation, avoiding issues such as interface 歪斜 (skewing) and poor sealing caused by axial movement, fundamentally reducing the scrap rate.
More hassle-free operation: Workers do not need to repeatedly adjust the axial position of the workpiece; they can start the program directly after loading. The single-process operation time is shortened by 30%, making it especially suitable for mass production scenarios and greatly improving man-machine collaboration efficiency.
4. Equipped with a Positioning Handwheel, Precise and Labor-Saving Workpiece Fixation
A dedicated positioning handwheel is provided to achieve rapid workpiece fixation through mechanical fine-tuning:
Flexible adaptability: For air spring workpieces of different diameters and lengths, the positioning fulcrum can be precisely adjusted via the handwheel, enabling compatibility with multiple specifications without changing molds, thus reducing changeover time.
Intuitive operation: The handwheel is equipped with scale marks, allowing workers to complete workpiece positioning through visual adjustment. Combined with the parameter memory function of the computer system, it achieves "one-time debugging, multiple reuse", reducing reliance on operational skills and enabling new workers to get started quickly.
In summary, this new air spring crimping machine, through the combination of "high-precision control + efficient drive + stable structure + convenient operation", can not only meet the strict quality standards of air spring assembly but also significantly improve production efficiency. It provides reliable guarantees for large-scale production, especially suitable for air spring manufacturers and auto parts supporting enterprises with dual requirements for precision and speed.
