In industrial production, the hydraulic hose crimper, as a core equipment for connecting hydraulic system pipelines, its stable operation directly affects production efficiency and operational safety. Proper maintenance of the equipment can not only reduce downtime due to faults but also significantly extend the service life of the equipment and reduce enterprise operating costs.
Daily inspection is the foundation of maintenance. Before starting the machine, observe the appearance of the equipment, check if there are loose screws and connectors on the machine body, and ensure that all components are firmly installed. At the same time, check if the hydraulic oil level is within the standard scale range and if the oil is clear and free of impurities. If the oil is found to be turbid, emulsified, or containing metal debris, it must be replaced in a timely manner to prevent impurities from entering the hydraulic system and causing wear to components. In addition, check the connection status of the power cord and hydraulic pipelines to prevent electric leakage or oil leakage due to looseness.
The maintenance of the hydraulic system is a core link. The quality of hydraulic oil directly affects the performance of the equipment. It is recommended to replace the hydraulic oil every 500 hours of operation. When changing the oil, it is necessary to clean the oil tank and filter simultaneously to avoid residual impurities contaminating the new oil. Regularly check the working status of components such as the hydraulic pump and hydraulic cylinder. If abnormal noise or pressure drop is found, promptly check if the seals are worn or if the pipelines are blocked. Seals are vulnerable parts and it is recommended to replace them every six months to prevent hydraulic oil leakage from affecting system pressure.
The maintenance of mechanical components cannot be ignored. The crimping die needs to be cleaned regularly and coated with anti-rust oil to prevent a decrease in crimping accuracy due to rust. Check the tightness of the die fixing bolts to ensure the die is stable during the crimping process. Moving parts such as guide rails and sliders need to be lubricated with oil every week to reduce frictional wear and keep the movement smooth. In addition, regularly calibrate the crimping pressure parameters of the equipment to ensure they meet the crimping requirements of hoses of different specifications.
Fault handling and regular overhauls are also important. If problems such as crimping size deviation or oil leakage occur during the operation of the equipment, it should be shut down immediately for inspection to avoid expanding the fault. It is recommended to conduct a comprehensive overhaul every month, focusing on checking the performance of key components such as hydraulic valves, pressure gauges, and motors, and promptly replacing aging or damaged parts. At the same time, establish an equipment maintenance file to record the time, content, and replaced components of each maintenance and repair, providing a reference for subsequent maintenance.
Proper maintenance of the hydraulic hose crimper can effectively reduce the failure rate, extend the service life of the equipment, and ensure continuous and stable production. Through scientific maintenance methods, it can not only improve the operation accuracy of the equipment but also save enterprises a lot of maintenance and replacement costs, which is an important guarantee for achieving efficient production.
Handanshi Kangmai Hydraulic Equipment Co., Ltd. is located in the east of Wangzhuang,on the Hanlin expressway. Our main products have 9 series and 50 types which contains hose crimping machine, hose cutting machine,hose skiving machine...
