Air Spring Crimping Machine for Automotive Suspension
The KM-103A Air Spring Crimping Machine (also known as Air Suspension Crimping Machine) is a high-precision hydraulic crimping solution from KANGMAI, exclusively designed for industrial manufacturers of automotive air spring and suspension systems.
Built with an upgraded computer control system and optimized hydraulic structure, this equipment delivers stable, accurate, and efficient crimping performance, perfectly meeting the strict sealing and dimensional precision requirements of automotive air spring assembly. It is the ideal core production equipment for business purchasers pursuing high yield, low scrap rate, and consistent batch quality in mass production.
Core Advantages & Key Features
High-Precision Computer Control System
This computer-controlled air spring crimper features a digital control system that accurately regulates pressure, stroke, and speed via programmable settings. With crimping dimensional error controlled within ±0.05mm, it far exceeds industry standards, ensuring perfect air spring sealing and eliminating batch inconsistencies caused by manual debugging.
Smooth Double-Acting Single-Cone Cylinder Drive
The innovative double-acting single-cone cylinder enables bidirectional force application and rapid response, delivering jitter-free, impact-free crimping. Single-cycle crimping time is reduced by over 20% compared to traditional oil cylinders, with crimping force evenly distributed circumferentially to avoid airbag damage or interface deformation, while improving hydraulic energy efficiency.
Zero Axial Displacement for Stable Crimping
The equipment completely eliminates axial displacement during operation, ensuring workpieces only receive radial force during crimping. This design fundamentally avoids interface skewing and poor sealing from axial movement, significantly reducing scrap rates. It also simplifies operation, cutting single-process time by 30% for seamless high-volume production.
Precision Positioning Handwheel for Quick Setup
The dedicated scale-marked positioning handwheel supports precise mechanical fine-tuning, enabling rapid fulcrum adjustment for air springs of different diameters and lengths. It achieves multi-specification compatibility without mold changes, shortening line changeover time. Combined with the control system’s parameter memory function, it enables one-time debugging for repeated use, reducing reliance on skilled operators.
Technical Specifications
Parameter
Specification
Max Hydraulic Hose Compatibility
1/8-2”
Max Opening Without Dies
123mm
Max Die Opening
28mm
Voltage & Motor
380V/3Kw
Cycle Time
9.4mm/s
Control System
NC
Foot Pedal
Included
Noise Level
≤75dB
System Pressure
20Mpa
Standard Die Sets
2 sets
Machine Weight
265KG
Machine Dimensions
760×580×1300 mm
Industrial Applications & Target Industries
This automotive air spring crimping equipment serves automotive suspension system manufacturers, passenger and commercial vehicle air spring production plants, automotive OEM parts supporting enterprises, automotive aftermarket air suspension component suppliers, and special vehicle air spring assembly workshops.
Customization Solutions & Supporting Accessories
We offer targeted customization for industrial clients, including custom voltage adaptation, special-specification die sets, personalized control program presetting, and dimension customization for specific production line layouts. Standard accessories include 2 precision die sets, foot pedal assembly, spare sealing components, and a professional operation manual, with optional on-site installation, debugging, and operator training.
FAQ
What is the crimping accuracy of this Air Spring Crimping Machine?
The crimping dimensional error is controlled within ±0.05mm, fully meeting the strict sealing requirements of automotive air springs.
Can it adapt to different sizes of air spring workpieces?
Yes, the positioning handwheel supports precise fulcrum adjustment, enabling multi-specification compatibility without frequent mold changes.
Does it support fixed-parameter batch production?
Yes, the computer control system has a parameter memory function to store preset programs for one-click batch production, ensuring consistent product quality.
Inquire Now
Looking for a reliable, high-precision Air Suspension Crimping Machine to optimize your air spring production line? Contact us today for a customized quotation, detailed product catalog, and professional technical consultation. Our team will deliver a tailored crimping solution to match your production needs, helping you boost efficiency and product quality with industry-leading equipment and services.
Built with an upgraded computer control system and optimized hydraulic structure, this equipment delivers stable, accurate, and efficient crimping performance, perfectly meeting the strict sealing and dimensional precision requirements of automotive air spring assembly. It is the ideal core production equipment for business purchasers pursuing high yield, low scrap rate, and consistent batch quality in mass production.
Core Advantages & Key Features
High-Precision Computer Control System
This computer-controlled air spring crimper features a digital control system that accurately regulates pressure, stroke, and speed via programmable settings. With crimping dimensional error controlled within ±0.05mm, it far exceeds industry standards, ensuring perfect air spring sealing and eliminating batch inconsistencies caused by manual debugging.
Smooth Double-Acting Single-Cone Cylinder Drive
The innovative double-acting single-cone cylinder enables bidirectional force application and rapid response, delivering jitter-free, impact-free crimping. Single-cycle crimping time is reduced by over 20% compared to traditional oil cylinders, with crimping force evenly distributed circumferentially to avoid airbag damage or interface deformation, while improving hydraulic energy efficiency.
Zero Axial Displacement for Stable Crimping
The equipment completely eliminates axial displacement during operation, ensuring workpieces only receive radial force during crimping. This design fundamentally avoids interface skewing and poor sealing from axial movement, significantly reducing scrap rates. It also simplifies operation, cutting single-process time by 30% for seamless high-volume production.
Precision Positioning Handwheel for Quick Setup
The dedicated scale-marked positioning handwheel supports precise mechanical fine-tuning, enabling rapid fulcrum adjustment for air springs of different diameters and lengths. It achieves multi-specification compatibility without mold changes, shortening line changeover time. Combined with the control system’s parameter memory function, it enables one-time debugging for repeated use, reducing reliance on skilled operators.
Technical Specifications
Parameter
Specification
Max Hydraulic Hose Compatibility
1/8-2”
Max Opening Without Dies
123mm
Max Die Opening
28mm
Voltage & Motor
380V/3Kw
Cycle Time
9.4mm/s
Control System
NC
Foot Pedal
Included
Noise Level
≤75dB
System Pressure
20Mpa
Standard Die Sets
2 sets
Machine Weight
265KG
Machine Dimensions
760×580×1300 mm
Industrial Applications & Target Industries
This automotive air spring crimping equipment serves automotive suspension system manufacturers, passenger and commercial vehicle air spring production plants, automotive OEM parts supporting enterprises, automotive aftermarket air suspension component suppliers, and special vehicle air spring assembly workshops.
Customization Solutions & Supporting Accessories
We offer targeted customization for industrial clients, including custom voltage adaptation, special-specification die sets, personalized control program presetting, and dimension customization for specific production line layouts. Standard accessories include 2 precision die sets, foot pedal assembly, spare sealing components, and a professional operation manual, with optional on-site installation, debugging, and operator training.
FAQ
What is the crimping accuracy of this Air Spring Crimping Machine?
The crimping dimensional error is controlled within ±0.05mm, fully meeting the strict sealing requirements of automotive air springs.
Can it adapt to different sizes of air spring workpieces?
Yes, the positioning handwheel supports precise fulcrum adjustment, enabling multi-specification compatibility without frequent mold changes.
Does it support fixed-parameter batch production?
Yes, the computer control system has a parameter memory function to store preset programs for one-click batch production, ensuring consistent product quality.
Inquire Now
Looking for a reliable, high-precision Air Suspension Crimping Machine to optimize your air spring production line? Contact us today for a customized quotation, detailed product catalog, and professional technical consultation. Our team will deliver a tailored crimping solution to match your production needs, helping you boost efficiency and product quality with industry-leading equipment and services.
Handanshi Kangmai Hydraulic Equipment Co., Ltd. is located in the east of Wangzhuang,on the Hanlin expressway. Our main products have 9 series and 50 types which contains hose crimping machine, hose cutting machine,hose skiving machine...
